Type 1 to Type 1 AC Mode 3 cable | North America, Japan, and vehicles using a SAE J1772 inlet | SAE J1772; IEC 61851 control-pilot principles where applicable | 120/240 V AC; commonly 16 A or 32 A; single-phase | Approximately 1.9 kW at 120 V/16 A; up to about 7.7 kW at 240 V/32 A | J1772-compatible control pilot, robust strain relief, ergonomic grip, tinned copper conductors, protective cap | Applicable market safety certification; standard test reports; RoHS and REACH declarations where required | Check bend testing, plug insertion-cycle results, cable pull test, temperature-rise test, and IP rating of the mated assembly | Verify production traceability, electrical safety test records, sample approval process, warranty terms, and replacement-part availability |
Type 2 to Type 2 AC Mode 3 cable | European Union, United Kingdom, Australia, and other IEC Type 2 markets | IEC 62196-2; IEC 61851; local installation and safety requirements | 230 V single-phase or 400 V three-phase; commonly 16 A or 32 A | About 3.7 kW at 230 V/16 A; 7.4 kW at 230 V/32 A; 11 kW at 400 V/16 A; 22 kW at 400 V/32 A | Correct phase conductor count, temperature-resistant insulation, clear current marking, high-flexibility jacket, secure latch | CE or applicable regional conformity documentation; IEC test report; RoHS and REACH documentation where required | Confirm contact-temperature limits, flex endurance, crush resistance, water-ingress protection, UV resistance, and mechanical latch strength | Request batch numbers, certificate validity, factory audit results, outgoing inspection records, delivery performance, and documented complaint response times |
Type 1 to Type 2 AC transition cable | Type 1 vehicle connected to a Type 2 AC charging station | SAE J1772 on the Type 1 side; IEC 62196-2 on the Type 2 side; IEC 61851 control signaling | Usually single-phase, up to 230/240 V and 32 A, subject to the vehicle and charging station limits | Typically up to approximately 7.4–7.7 kW at 32 A | Accurate pin mapping, compatible control-pilot circuitry, molded connector housing, strain relief, protective caps, and clear direction marking | Separate test evidence for both connector systems; regional conformity documents; material safety declarations; wiring diagram | Pay particular attention to connector-mating accuracy, pilot-signal stability, overheating prevention, water sealing, and cable torsion resistance | Require compatibility samples, test reports from an accredited laboratory, change-control procedures, serial or batch traceability, and a written warranty |
Type 2 to Type 2 Three-phase 22 kW configuration | Commercial fleets, public AC charging, and vehicles supporting three-phase charging | IEC 62196-2 and IEC 61851; national low-voltage and environmental requirements | Up to 400 V AC, 32 A, three-phase, when supported by the vehicle and charging station | Approximately 22 kW at 400 V/32 A three-phase | Five power conductors plus protective earth and control contacts, suitable conductor cross-section, thermal stability, and high-flexibility jacket | Rated-current verification, dielectric-strength test, earth-continuity test, conformity declaration, and complete technical file | Check phase balance, conductor temperature rise, repeated bending, connector wear, impact resistance, and IP protection when connected | Look for consistent high-current test records, calibrated test equipment, supplier capacity data, on-time delivery history, and corrective-action reports |
Type 1 or Type 2 portable cable Low-to-medium current option | Residential backup charging, travel use, and locations with limited AC capacity | Applicable Type 1 or Type 2 connector standard; IEC 61851 where control equipment is integrated | Commonly 8–16 A; voltage and plug arrangement depend on the destination market | Approximately 1.8–3.7 kW on a 230 V supply, depending on current setting | Overcurrent protection, residual-current protection where required, clear status indicators, thermal monitoring, and compact strain relief | Market-specific electrical safety approval, plug certification, EMC test evidence, user instructions, and safe operating-temperature data | Inspect enclosure sealing, cable flexing, plug heat rise, drop resistance, button and display reliability, and storage-temperature performance | Confirm software or firmware change control where applicable, spare-unit policy, technical support coverage, warranty handling, and recall procedures |