| Profile A — Precision Micro | Compact Cartesian XYZ stage | 25–150 mm | 0.5–3 kg | ±0.5–2 µm | 50–250 mm/s | Ball screw or precision lead screw with servo/stepper motor | Optical inspection, laboratory automation, micro-positioning | High positioning precision | Lower payload and slower throughput than production-focused designs | Calibration method, encoder resolution, thermal drift, and measured—not theoretical—repeatability |
| Profile B — Balanced Industrial | Modular linear-axis XYZ assembly | 100–600 mm | 3–15 kg | ±2–10 µm | 100–600 mm/s | Ball screw or belt drive with servo motor | General automation, dispensing, inspection, light assembly | Best performance balance | May require application-specific tuning and guarding | Duty cycle, acceleration, backlash, cable management, and controller compatibility |
| Profile C — High-Speed Handling | Belt-driven Cartesian robot | 300–2,000 mm | 2–20 kg | ±10–50 µm | 500–2,000 mm/s | Timing belt with servo motor | Pick-and-place, packaging, transfer lines, high-cycle handling | High throughput | Lower stiffness and precision than ball-screw assemblies at long travel | Acceleration profile, belt tension, vibration, positioning under load, and cycle-time test results |
| Profile D — Heavy-Duty Linear | Reinforced Cartesian XYZ gantry | 300–3,000 mm | 15–100 kg | ±10–75 µm | 100–800 mm/s | Rack-and-pinion, ball screw, or heavy-duty belt drive | Machine tending, palletizing assistance, welding, large-part processing | High load capacity | Larger footprint, higher installation cost, and greater moving mass | Frame stiffness, bearing life, structural deflection, emergency stopping, and foundation requirements |
| Profile E — Cleanroom-Compatible | Enclosed or low-particle XYZ stage | 50–800 mm | 1–15 kg | ±1–15 µm | 50–500 mm/s | Sealed ball screw or linear motor | Semiconductor support equipment, medical devices, laboratory production | Controlled-environment suitability | Higher cost and more demanding maintenance procedures | Cleanroom class, particle testing standard, outgassing, lubrication, seals, and material compatibility |
| Profile F — Cost-Optimized Standard | Pre-engineered aluminum-profile XYZ module | 100–1,500 mm | 1–10 kg | ±20–100 µm | 100–1,000 mm/s | Belt or lead screw with stepper motor | Educational equipment, basic dispensing, non-critical automation | Short lead time and low initial cost | Limited customization, lower stiffness, and wider performance variation | Actual load-speed curve, spare-parts availability, assembly quality, and acceptance testing |
| Profile G — Integrated Turnkey | Complete XYZ system with controller and software | 100–2,000 mm | 2–50 kg | ±5–50 µm | 100–1,500 mm/s | Servo-driven ball screw, belt, rack, or linear motor | Production cells requiring rapid deployment and coordinated motion | Single-point system integration | Less flexibility if proprietary controls or interfaces are used | Open communication protocols, software ownership, remote support, FAT/SAT scope, and lifecycle cost |